Disassembly and  Assembly Section

i02754786

Engine Oil Pump - Remove

Removal Procedure

NOTICE

Care must be taken to ensure that fluids are contained

during performance of inspection, maintenance, test-

ing, adjusting and repair of the product. Be prepared to

collect the fluid with suitable containers before  open-

ing any  compartment or  disassembling any  compo-

nent containing fluids.

g01385694

Illustration 66

Dispose of all fluids according to local regulations and

mandates.

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause  rapid wear and  shortened

component life.

1.  Drain the coolant from the cooling system into

a suitable container for storage or for disposal.

Refer to Operation and Maintenance Manual,

“Cooling System Coolant - Change”.

g01385651

Illustration 67

4.  Remove bolts (7) and disconnect tube assembly

(5) from engine oil pump (11). Remove O-ring seal

(8) (not shown) from tube assembly (5).

5.  Remove bolts (9) and disconnect tube assembly

(6) from engine oil pump (11).

6.  Remove bolts (10).

7.  Remove bolts (12).

8.  Remove engine oil pump (11).

g01385650

Illustration 65

2.  Loosen the hose clamps and disconnect hose (4)

from connection (2).

3.  Remove bolts (1). Remove connection (2) from

the water pump. Remove O-ring  seal (3) (not

shown) from the water pump.

g01386064

Illustration 68

This document has been printed from SPI². Not for Resale

KENR6906

33

Disassembly and  Assembly Section

9.  Remove O-ring seals (13) and (14) from engine

oil pump (11).

g01391548

Illustration 69

10. Remove O-ring seals (15) and (16) from engine

oil pump (11).

g01395753

Illustration 70

i02754790

1.  Remove manifold (4).

Engine Oil Pump - Disassemble

2.  Remove tube assemblies (5) and (9).

3.  Remove the O-ring seals from tube assemblies

(5) and (9).

Disassembly Procedure

4.  Use Tooling (A) in order to remove gear (2).

5.  Remove bolts (10).

Table 15

Required Tools

Part

6.  Remove cover (6) from engine oil pump (1).

Tool

Number

Part Description

Qty

A

-

Puller

1

7.  Remove shaft assembly (3) and shaft assembly

(8) from engine oil pump (1).

Start By:

8.  Remove oil seal (7).

a.  Remove the engine  oil pump. Refer  to

Disassembly and Assembly, “Engine Oil Pump

- Remove”.

i02754791

Engine Oil Pump - Assemble

Assembly Procedure

Table 16

Required Tools

Tool

Part Number

Part Description

Qty

POWERPART

Rubber Grease

A

21820221

1

1.  Ensure that all components of the engine oil pump

are clean and free from wear or damage. Refer

to the Specifications, “Engine Oil Pump” for more

information.

This document has been printed from SPI². Not for Resale

34

KENR6906

Disassembly and  Assembly Section

8.  Install new O-ring seals to tube assemblies (5) and

(9). Lubricate the O-ring seals with Tooling (A).

9.  Install tube assemblies (5) and (9) to cover (6).

10. Install manifold (4) onto tube assemblies (5) and

(9).

End By:

a.  Install the engine oil pump. Refer to Disassembly

and Assembly, “Engine Oil Pump - Install”.

i02754792

Engine Oil Pump - Install

Installation Procedure

g01395753

Illustration 71

Table 17

Required Tools

Tool

Part Number

Part Description

Qty

POWERPART

Rubber Grease

A

218200221

1

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause  rapid wear and  shortened

component life.

g01146945

Illustration 72

2.  Lubricate shaft assemblies (3) and (8) with clean

engine oil. Install the shaft assemblies into engine

oil pump (1).

3.  Install a new oil seal (7) to engine oil pump (1).

4.  Position cover (6) onto engine oil pump (1) and

install bolts (10).

5.  Tighten bolts (10) to a torque of 28 N·m (21 lb ft).

g01391548

Illustration 73

Always  wear  protective  gloves  when  handling

parts that have been heated.

6.  Heat gear (2) to a temperature of 316 °C (600 °F).

7.  Install gear (2) to shaft assembly (3).  Ensure

that Dimension  (X) is 29.40  ± 0.50 mm

(1.158 ± 0.020 inch).

This document has been printed from SPI². Not for Resale

KENR6906

35

Disassembly and  Assembly Section

6.  Install new O-ring seal (8) (not shown) to tube

assembly (5). Connect the  tube assembly to

engine oil pump (11) and install bolts (7).

7.  Tighten bolts (7) and bolt (9) to a torque of 28 N·m

(21 lb ft).

g01386064

Illustration 74

1.  Install new O-ring seal (14) to engine oil pump

(11). Lubricate the O-ring seal with Tooling (A).

2.  Install new O-ring seals (13), (15) and (16)  to

engine oil pump (11).

g01385650

Illustration 77

8.  Install a new O-ring seal (3) (not shown) to the

water pump. position connection (2) and install

bolts (1). Tighten the bolts to a torque of 28 N·m

(21 lb ft).

9.  Connect hose (4) to connection (2). Tighten the

hose clamps securely.

10. Fill the cooling system. Refer to Operation and

Maintenance Manual, “Cooling System Coolant

- Change”.

i02754793

g01385651

Illustration 75

Water Pump - Remove

Removal Procedure

Start By:

a.  Remove the front plate and the support bracket.

Refer to Disassembly and Assembly, “Front Plate

- Remove”

NOTICE

Keep all parts clean from contaminants.

g01385694

Illustration 76

Contaminants may cause  rapid wear and  shortened

component life.

3.  Position engine oil pump (11) and install bolts (12)

finger tight.

4.  Install bolts (10). Tighten bolts (10) and (12) to a

torque of 28 N·m (21 lb ft).

5.  Connect tube assembly (6) to engine oil pump

(11) and install bolts (9).

This document has been printed from SPI². Not for Resale