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Perkins珀金斯900 3.152柴油發(fā)動機3142 A081排氣閥/ZZ80235汽缸蓋總成
詳細描述
項目 零配件號碼 最新件號 描述
3142 A081 3 3142 A081 排氣閥
1 ZZ80235 1 ZZ80235 汽缸蓋總成
(1) ZZ80235P 1 ZZ80235R 汽缸蓋總成 -EXCH
11 33124428 3 33124428 閥座氣門座圈
12 1 蓋
13 1 接合
14 6 螺旋
15 6 墊圈
16 3681 E024 1 3681 E024 汽缸蓋墊片
17 32524132 1 32524132 圖釘
18 33221329 1 33221329 螺帽
19 32181457 5 32181457 汽缸蓋螺拴
20 32181458 9 32181458 汽缸蓋螺拴
21 32524148 3 32524148 圖釘
22 33221329 3 33221329 螺帽
項目 零配件號碼 最新件號 描述
ZZ80017 1 檢查歷史 汽缸蓋總成
2 2431154 2 2431154 栓塞
2 2431154 2 2431154 栓塞
3 31431681 3 31431681 進氣閥
4 31431031 3 31431031 排氣閥
5 33415133 6 33415133 彈簧塾圈
6 0780012 6 0780012 閥彈簧
7 33423148 6 33423148 帽
8 0230001 12 0230001 閥筒夾
8 0230001 6 0230001 閥筒夾
9 U3316A031 3 3316 A031 氣門導(dǎo)管
10 U3313E734 3 3313 E734 氣門導(dǎo)管
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Disassembly and Assembly Section |
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g01383260 |
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g01383261 |
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Illustration 42 |
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Illustration 44 |
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1. Use Tooling (A) and a hammer in order to remove the valve guides from the cylinder head. |
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2. Use Tooling (A) and Tooling (B) to install valve guides (1) in the cylinder head. |
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Installation Procedure |
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Note: Tooling (B) must be used in order to install the valve guides to the correct height. |
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Table 13 |
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Height (X) from the top of the valve guide to the cylinder head surface ................ 35.00 ± 0.50 mm (1.378 ± 0.020 inch) |
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Required Tools |
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Tool A |
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Part Number CVT0001 |
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Part Description Valve Guide Driver Valve Guide Collar |
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Qty 1 |
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For more information, refer to Specifications, “Cylinder Head Valves”. |
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B |
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CVT0002 |
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1 |
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End By: |
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NOTICE |
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Keep all parts clean from contaminants. |
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a. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, “Inlet and Exhaust Valves - Remove and Install”. |
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Contaminants may cause rapid wear and shortened component life. |
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i02754779 Engine Oil Filter Base - Remove |
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1. Lubricate the parent bores for the valve guides in the cylinder head with clean engine oil. |
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Removal Procedure |
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NOTICE Keep all parts clean from contaminants. |
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Contaminants may cause rapid wear and shortened component life. |
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g01383265 |
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Illustration 43 |
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This document has been printed from SPI². Not for Resale |
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KENR6906 |
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25 Disassembly and Assembly Section |
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NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, test- ing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before open- ing any compartment or disassembling any compo- nent containing fluids. |
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Dispose of all fluids according to local regulations and mandates. |
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1. Place a suitable container below the engine oil filter base in order to drain the engine oil. |
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g01401581 |
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Illustration 46 |
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9. Remove O-ring seals (8) and O-ring seal (9) from engine oil filter base (5). |
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g01404137 |
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Illustration 47 |
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10. Remove O-ring seal (10) from the engine oil pump. |
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g01396094 |
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Illustration 45 |
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2. Remove plug (8). Allow the engine oil to drain. |
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i02754781 Engine Oil Filter Base - Disassemble |
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3. Remove engine oil filter (6) from engine oil filter base (5). Remove the O-ring seal and remove the filter element from the engine oil filter. Refer to Operation and Maintenance Manual, “Engine Oil and Filter - Change” for more information. |
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4. Disconnect hose assembly (2) from engine oil filter base (5). |
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Disassembly Procedure |
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5. Remove bolts (1) and (3). |
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Start By: |
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6. Remove bolts (4) in order to disconnect the tube assembly from the engine oil pump. |
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a. Remove the engine oil filter base. Refer to Disassembly and Assembly, “Engine Oil Filter Base - Remove”. |
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7. Support the weight of the engine oil cooler. The engine oil cooler weighs approximately 23 kg (50 lb). |
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NOTICE Keep all parts clean from contaminants. |
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8. Remove engine oil filter base (5) and remove the joint. |
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Contaminants may cause rapid wear and shortened component life. |
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This document has been printed from SPI². Not for Resale |
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26 |
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KENR6906 |
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Disassembly and Assembly Section |
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b. Remove spring (9). |
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c. Remove plunger (11). |
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Personal injury can result from being struck by parts propelled by a released spring force. |
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Make sure to wear all necessary protective equip- ment. |
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Follow the recommended procedure and use all recommended tooling to release the spring force. |
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g01396108 |
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Illustration 50 |
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4. Follow Steps 4.a through 4.c in order to remove the oil cooler bypass valve. |
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a. Remove plug (12) from engine oil filter base (2). Remove O-ring seal (13) from plug (12). |
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g01380571 |
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Illustration 48 |
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b. Remove spring assembly (14). c. Remove plunger (15). |
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1. If necessary, remove oil sampling valve (1) from engine oil filter base (2). Remove the O-ring seal from the oil sampling valve. |
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2. Follow Steps 2.a and 2.b in order to remove the high pressure relief valve. |
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a. Remove bolt (7) from engine oil filter base (2). |
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b. Remove cap (6), spring (4), seat (5) and sleeve (3) from engine oil filter base (2). |
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g01396110 |
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Illustration 51 |
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5. Follow Steps 5.a through 5.c in order to remove the oil pump bypass valve. |
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a. Remove plug (16) from engine oil filter base (2). Remove O-ring seal (18) from plug (16). |
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b. Remove spring (17). c. Remove plunger (19). |
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g01396109 |
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Illustration 49 |
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3. Follow Steps 3.a through 3.c in order to remove the oil filter bypass valve. |
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a. Remove plug (8) from engine oil filter base (2). Remove O-ring seal (10) from plug (8). |
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This document has been printed from SPI². Not for Resale |
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KENR6906 |
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27 Disassembly and Assembly Section |
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i02754782 |
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Engine Oil Filter Base - Assemble |
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Assembly Procedure |
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NOTICE Keep all parts clean from contaminants. |
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Contaminants may cause rapid wear and shortened component life. |
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g01396108 |
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Illustration 53 |
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3. Follow Steps 3.a through 3.d in order to install the oil cooler bypass valve. |
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Improper assembly of parts that are spring loaded can cause bodily injury. |
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a. Lubricate spring assembly (14), and plunger (15) with clean engine oil. |
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To prevent possible injury, follow the established assembly procedure and wear protective equip- ment. |
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b. Install spring assembly (14), and plunger (15) into engine oil filter base (2). |
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c. Install a new O-ring seal (13) to plug (12). |
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1. Inspect the components for wear or damage. Replace any components that are worn or damaged. |
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d. Install plug (12) to engine oil filter base (2). Tighten the plug to a torque of 100 N·m (74 lb ft). |
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g01396110 |
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Illustration 52 |
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g01396109 |
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Illustration 54 |
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2. Follow Steps 2.a through 2.d in order to install the oil pump bypass valve. |
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4. Follow Steps 4.a through 4.d in order to install the oil filter bypass valve. |
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a. Lubricate plunger (19) and spring (17) with clean engine oil. |
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a. Lubricate plunger (11) and spring (9) with clean engine oil. |
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b. Install plunger (19) and spring (17) into engine oil filter base (2). |
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b. Install plunger (11) and spring (9) into engine oil filter base (2). |
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c. Install a new O-ring seal (18) to plug (16). |
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c. Install a new O-ring seal (10) to plug (8). |
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d. Install plug (16) to engine oil filter base (2). Tighten the plug to a torque of 100 N·m (74 lb ft). |
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d. Install plug (8) to engine oil filter base (2). Tighten the plug to a torque of 100 N·m (74 lb ft). |
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This document has been printed from SPI². Not for Resale |