項目   零配件號碼    最新件號   描述  

    1   U5MW0023   1   U5MW0097   水泵         

    3   2431 A054  1   0650586    栓塞         

    5      1      凸緣         

    6   2415216    1   2415216    密封 - 水泵         

    7   2417208    1   2417208    密封 - 水泵         

    9   31145741   1   31145741   水泵皮帶輪       

    10  0748419    3   0748419    螺旋         

    11  2411152    3   2411152    墊圈         

    12  2232133    1   2232133    螺旋         

    13  2411152    1   2411152    墊圈         

    14  U7LW0044   1   U5MW0097   修理總成 - 水的泵       

    15  3623 H004  1   3623 H004  背板         

    16  0490484    1   3682 A009  密合墊 - 水的泵         

    17  37766363   1   37766363   恒溫器殼         

    18  2431 A054  1   0650586    栓塞         

    19  3685 A004  1   3685 A005  密合墊       

    20  2485666    1   2485666    恒溫器       

    21  2183205    3   2183205    螺旋         

    22  0920053    2   0920053    墊圈         

    23  0096441    1   0096441    螺拴         

    25  0096437    1   0096437    螺拴         

    26  0920054    1   0920054    墊圈         

    27  U5MH0006   1   U5MH0006   水管總成         

    28  21825197   2   21825197   夾        

    29  3765 K041  1   3765 K041  連接         

    30  3686 J002  1   3686 J003  密合墊 - 水的連接       

    31  2183205    2   2183205    螺旋         

    32  U5MH0001   1   U5MH0001   水管總成         

    35  3612 M002  1   3612 M002  板        

    36  0490485    1   36851416   密合墊       

    37  0746254    6   0746254    螺旋         

    38  0920053    6   0920053    墊圈         

    41  0920054    1   0920054    墊圈         

    44  0920053    1   0920053    墊圈         

    47  0920053    2   0920053    墊圈

To remove and to fit an exhaust manifold (three-piece) Operation 3-11
Special requirements
To remove
1 For engines fitted with turbochargers: Disconnect all connections to the turbocharger and remove the
turbocharger, see Operation 9-1.
2 Remove the intake manifold, see Operation 3-9.
3 Release the exhaust manifold fasteners and remove the manifold from the cylinder head.
To fit
Cautions:

Only use the approved setscrews as they are made of a material to withstand high temperatures.

Do not fasten brackets, that are not approved by Perkins, to the exhaust manifold as the manifold could be
damaged when it becomes hot.
Notes:

New setscrews have sealant applied by the manufacturer to the first 13,0 mm (0.50 in) of the threads. If the
setscrews are to be used again, clean the old sealant from the male and female threads and apply new
sealant POWERPART Retainer high strength to the setscrews.

New three-piece manifolds are not supplied with ferrules. The manifold is aligned by the use of guide studs.
1 Make four guide studs that have an M10 x 1,5 mm thread and are 65 mm (2.5 in) long.
2 Fit the guide studs to the cylinder head in the positions shown (A1).
3 Fit a new intake and exhaust manifold joint on to the guide studs.
Note: The manifold joint is fitted without jointing compound.
4 Assemble the three-piece exhaust manifold as shown in (A). Fit the assembly on to the guide studs.
Continued
Consumable products
Description Part number
POWERPART Retainer high
strength
21820638
A A1564
1 1 1 1
3
Workshop Manual, TPD 1350E, Issue 4 55
New 1000 Series
Note: If a side mounted turbocharger support bracket (B2) is fitted, fit the two longer setscrews (B1).
5 Fit the remaining setscrews and tighten them finger tight.
6 Remove the guide studs and fit the remaining setscrews.
7 Tighten all of the setscrews gradually and evenly to 33 Nm (24 lbf ft) 3,4 kgf m.
8 Fit the intake manifold, see Operation 3-9.
9 If removed fit the turbocharger, see Operation 9-2.
B A1608/1
2
1
3
56 Workshop Manual, TPD 1350E, Issue 4
New 1000 Series
Cylinder head assembly
To remove Operation 3-12
1 Drain the cooling system.
2 Disconnect the battery terminals.
3 For engines fitted with turbochargers: Disconnect all connections to the turbocharger and remove the
turbocharger, see Operation 9-1.
4 Remove the intake manifold, see Operation 3-9.
5 Remove the exhaust manifold, see Operation 3-10 or Operation 3-11.
6 Remove the low-pressure fuel pipes which are fitted between the fuel injection pump and the fuel filter.
Note: Where a Bosch fuel injection pump is fitted, keep the fuel outlet banjo bolt with the fuel injection pump.
Remove the fuel pipe fitted between the fuel lift pump and the fuel filter. Remove the fuel filter bracket together
with the fuel filter.
Caution: Where access to the fuel injection pump outlet unions is possible, ensure that a separate spanner
is used to prevent movement of the fuel injection pump outlets when the connections of the high-pressure
pipes are released. Fit suitable covers to all open connections on the fuel injection pump.
7 Remove the high-pressure fuel pipes.
8 Remove the atomiser leak-off pipe.
9 Remove the atomisers, see Operation 11-4. Fit suitable covers to the nozzles and the open connections.
10 If a compressor is fitted: Remove the coolant pipe which is fitted between the cylinder head and the
compressor. Then remove the coolant pipe which is fitted between the by-pass connection and the
compressor.
Continued