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項(xiàng)目   零配件號(hào)碼    最新件號(hào)   描述  

    1   2488618    1   2488618    壓縮機(jī)       

    4      2      圈        

    5      1      鞍        

    63  0650594    1   0650594    栓塞         

    64  36866426   1   36866426   密合墊       

    65  2184454    4   2184454    螺拴         

    66  0920055    4   0920055    墊圈         

    67  36517726   1   36517726   托架         

    68  0576151    2   0576151    螺帽         

    69  0920003    2   0920003    墊圈         

    70  0920053    2   0920053    墊圈         

    71  0746424    1   0746424    螺旋         

    73  0920004    2   0920004    墊圈         

    74  0920054    2   0920054    墊圈         

    75  2581121    1   2581121    聯(lián)結(jié)器       

    80  0500009    1   0500009    半圓鍵       

    81  2488931    1   2488931    調(diào)速器       

    87  0206002    3   0206002    管套節(jié)       

    88  0576111    3   0576111    螺帽         

    89  0566002    3   0566002    橄欖         

    90  0746453    1   0746453    固定螺釘            

    項(xiàng)目   零配件號(hào)碼    最新件號(hào)   描述  

    2   24886126   1   24886126   汽缸蓋       

    3      2      活塞         

    6   24886166   1   24886166   彈簧         

    7   2116110    1   2116110    銷        

    8   24886139   1   24888029   密合墊       

    9   24886122   1   24886122   蓋        

    10  24886123   1   24888029   密合墊       

    11  0748421    6   0748421    固定螺釘         

    12  0920053    6   0920053    墊圈         

    13  24886152   3   24886152   圖釘         

    14  0576002    3   0576002    螺帽         

    15  0920053    3   0920053    墊圈         

    16  24886149   1   24886149   氣缸         

    20  24886147   1   24886147   曲柄軸       

    21  24886115   1   24886115   墊圈         

    22  24886118   2   24886118   壓縮機(jī)連桿       

    27  24886252   2   24886252   活塞環(huán)總成 -排字工人/半徑         

    27  24886253   1   24886253   活塞環(huán)總成 -排字工人/半徑         

    34  24886138   1   24886138   蓋        

    37  0748413    6   0748413    固定螺釘         

    38  0920053    6   0920053    墊圈         

    39  24886113   1   24886113   密封         

    40  0500009    1   0500009    半圓鍵       

    41  24886125   1   24888029   蓋        

    42  24886113   1   24886113   密封         

    52  24886142   1   24886142   圈        

    56  24886111   2   24886111   螺旋         

    57  24886153   1   24886153   管套節(jié)       

    58  24886148   1   24886148   托架         

    59  24886124   1   24886124   密合墊       

    60  2222121    4   2222121    固定螺釘         

    61  0920053    4   0920053    墊圈         

    62  24886150   1   24888029   壓縮機(jī)總成       

    84  24886240   1   24886240   肘管         

    85  24886177   2   24886177   固定螺釘         

    86  0920052    2   0920052    墊圈         

    91  24887080   4   24887080   彈簧  

    項(xiàng)目   零配件號(hào)碼    最新件號(hào)   描述  

    1   35354351   1   35354351   油管         

    6   0206002    1   0206002    管套節(jié)       

    7   0206002    1   0206002    管套節(jié)       

    8   34254124   1   34254124   氣管         

    9   0576116    1   0576116    螺帽         

    10  0566007    1   0566007    橄欖         

    11  0206008    1   0206008    管套節(jié)       

    12  34821118   1   34821118   水管         

    13  21825195   1   21825195   夾        

    14  21825195   1   21825195   夾        

    15  33552417   1   33552417   承接器       

    16  34574408   1   34574408   管        

    17  0576116    1   0576116    螺帽         

    18  0566007    1   0566007    橄欖         

    19  0206008    1   0206008    管套節(jié)       

    20  0576116    1   0576116    螺帽         

    21  0566007    1   0566007    橄欖         

    22  0206008    1   0206008    管套節(jié)       

    23  0470528    1   0470528    承接器

    項(xiàng)目   零配件號(hào)碼    最新件號(hào)   描述  

    1   68298  1   U5LT1188   接合及密合墊總成        

    1   U5LT1188   1   U5LT1188   上部修理包       

Gear Group (Front) - Install

Installation Procedure

Table 34

Required Tools

Part

Tool

Number

CH11148

27610286

CVT0015

Part Description

Crankshaft Turning Tool

Timing Pin (Crankshaft)

Adapter

Qty

1

A

1

B

1

NOTICE

Keep all parts clean from contaminants.

g01400788

Illustration 122

Contaminants may cause  rapid wear and  shortened

component life.

4.  Follow Step 4.a through Step 4.c in order to install

idler gear (6).

1.  Ensure that number one piston is at the top center

position on the compression  stroke. Refer to

the Systems Operation, Testing and Adjusting,

“Finding Top Center Position for No. 1 Piston”.

a.  Lubricate hub (9) with clean engine oil. Slide

the hub into idler gear (6). Ensure that the word

FRONT on the idler gear is toward the front.

b. Install the assembly of idler  gear (6) and hub

(9) into the recess in the front housing. Ensure

that the oil hole in the hub is upward.

2.  Ensure that Tooling (B) is installed in the flywheel

housing. Tooling (B) is used to align the flywheel in

the correct position. Refer to Systems Operation,

Testing and Adjusting,  “Finding Top Centre

Position for No.1 Piston”.

Note: The idler gear must be tilted during installation.

c.  Install bolt (7). Tighten the bolt to a torque of

240 N·m (177 lb ft).

3.  Ensure that all of the components of the front gear

group are clean and free from wear or damage. If

necessary, replace any components that are worn

or damaged. Refer to Specifications, “Gear Group

(Front)” for more information.

5.  Follow Step 5.a through Step 5.c in order to install

idler gear (4).

a.  Lubricate hub (10) with clean engine oil. Slide

the hub into idler gear (4). Ensure that the word

FRONT on the idler gear is toward the front.

b. Align the  timing marks on idler gear (4) with

the timing marks on camshaft gear (3) and the

timing marks on crankshaft gear (5). Refer to

the Illustration 122. Install the assembly of idler

gear (4) and hub (10) into the  recess in the

front housing. Ensure that the oil hole in the

hub is upward.

c.  Install bolt (8). Tighten the bolt to a torque of

460 N·m (340 lb ft).

g01400786

Illustration 121

6.  Remove Tooling (B).

7.  Lubricate each gear with clean engine oil.

This document has been printed from SPI². Not for Resale


 

KENR6906

55

Disassembly and  Assembly Section

8.  Adjust the engine valve lash. Refer to Systems

Operation, Testing and Adjusting, “Engine Valve

Lash - Inspect/Adjust”.

9.  Remove Tooling (A).

End By:

a.  Install the front cover. Refer to Disassembly and

Assembly, “Front Cover - Install”.

b. Install  the valve mechanism cover. Refer  to

Disassembly and Assembly, “Valve Mechanism

Cover - Remove and Install”.

i02754817

Housing (Front) - Remove

g01393936

Removal Procedure

Illustration 123

1.  Remove bolts (1).

Start By:

2.  Remove front housing (2).

3.  Remove joint (4).

a.  Remove the atmospheric pressure sensor. Refer

to Disassembly and Assembly, “Atmospheric

Pressure Sensor - Remove and Install”.

4.  If necessary, remove pump drive (3) from front

housing (2). Refer to Disassembly and Assembly,

“Pump Drive- Remove”.

b. Remove the  camshaft position sensor. Refer to

Disassembly and Assembly, “Camshaft Position

Sensor - Remove and Install”.

c.  Remove the crankshaft position sensor. Refer to

Disassembly and Assembly, “Crankshaft Position

Sensor - Remove and Install”.

i02754818

Housing (Front) - Install

d. Remove  the fuel transfer  pump. Refer to

Disassembly and Assembly, “Fuel Transfer Pump

- Remove”.

Installation Procedure

e.  Remove the engine  oil pump. Refer  to

Disassembly and Assembly, “Engine Oil Pump

- Remove”.

Table 35

Required Tools

Part

f.  Remove the water  pump. Refer to Disassembly

Tool

Number

Part Description

Qty

and Assembly, “Water Pump - Remove”.

Guide  Stud

A

-

2

(M8 by 80 mm)

NOTICE

g. Remove the engine oil pan. Refer to Disassembly

and Assembly, “Engine Oil Pan - Remove and

Install”.

Keep all parts clean from contaminants.

h. Remove the camshaft. Refer to Disassembly and

Assembly, “Camshaft - Remove”.

Contaminants may cause  rapid wear and  shortened

component life.

i.   Remove the front  gear group. Refer  to

Disassembly and Assembly, “Gear Group (Front)

- Remove”.

1.  Clean the mating surfaces of the cylinder block

and the front housing.

j.   Remove the front engine support.  Refer to

Disassembly and Assembly, “Engine Support

(Front) - Remove and Install”.

This document has been printed from SPI². Not for Resale


 

56

KENR6906

Disassembly and  Assembly Section

8.  If necessary, install pump drive (3) to front housing

(2). Refer to Disassembly and Assembly, “Pump

Drive- Install”.

End By:

a.  Install the front engine  support. Refer to

Disassembly and Assembly, “Engine Support

(Front) - Remove and Install”.

b. Install the  engine oil pan. Refer to Disassembly

and Assembly, “Engine Oil Pan - Remove  and

Install”.

c.  Install the camshaft. Refer to Disassembly and

Assembly, “Camshaft - Install”.

d. Install the front gear group. Refer to Disassembly

and Assembly, “Gear Group (Front) - Install”.

e.  Install the water pump. Refer to Disassembly and

Assembly, “Water Pump - Install”.

g01393955

Illustration 124

f.  Install the engine oil pump. Refer to Disassembly

and Assembly, “Engine Oil Pump - Install”.

2.  Install Tooling (A) to the cylinder block.

g. Install the fuel transfer pump. Refer to Disassembly

and Assembly, “Fuel Transfer Pump - Install”

h. Install the  crankshaft position sensor. Refer to

Disassembly and Assembly, “Crankshaft Position

Sensor - Remove and Install”.

i.   Install the camshaft position sensor. Refer to

Disassembly and Assembly, “Camshaft Position

Sensor - Remove and Install”.

j.   Install the atmospheric pressure sensor. Refer

to Disassembly and Assembly, “Atmospheric

Pressure Sensor - Remove and Install”.

i02767682

Front Plate - Remove

g01393936

Illustration 125

Removal Procedure

3.  Install a new joint (4) to the cylinder block.

4.  Install front housing (2).

Start By:

Note: Ensure that  the front housing is seated

correctly on the dowels in the cylinder block.

a.  Remove the belt tightener. Refer to Disassembly

and Assembly, “Belt Tightener - Remove”.

5.  Install bolts (1).

b. Remove the fan drive. Refer to Disassembly and

Assembly, “Fan Drive - Remove”.

6.  Remove Tooling (A) and install the remaining bolts

(1).

7.  Tighten bolts (1) to a torque of 28 N·m (21 lb ft).

This document has been printed from SPI². Not for Resale

 

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